Monitoring and controlling of distributed machines

ABSTRACT

According to various aspects, exemplary embodiments are disclosed of apparatus and methods for monitoring and controlling distributed machines. In an exemplary embodiment, a network includes machines each having sensor(s) and/or actuator(s). Each machine has a node resident on the machine and/or in communication with the machine and that provides raw data from the sensor(s) and/or actuator(s). Each node has a network interface, and a processor and memory configured as a node agent to embed the raw data in message(s) without reformatting the raw data. An engine receives and reformats messages from the node agents without reformatting raw data embedded in the messages. The engine directs the reformatted messages including the raw data to user device(s) for use in managing machine activity and/or status. The engine also sends a message from a user device to a node of a given machine, for use in controlling activity and/or status of the given machine.

CROSS-REFERENCE TO RELATED APPLICATION

This application claims the benefit of U.S. Provisional Application No.62/187,007, filed on Jun. 30, 2015. The entire disclosure of the aboveapplication is incorporated herein by reference.

FIELD

The present disclosure generally relates to monitoring and controllingof distributed machines.

BACKGROUND

This section provides background information related to the presentdisclosure which is not necessarily prior art.

Rail yard operations typically involve moving large numbers oflocomotives and rail cars. It can be challenging to coordinate efficientand safe movement of cars and effectively control switching operationsin what at times can be a harsh environment for rail yard operators.

DRAWINGS

The drawings described herein are for illustrative purposes only ofselected embodiments and not all possible implementations, and are notintended to limit the scope of the present disclosure.

FIGS. 1 through 7 are diagrams of various communications and controlnetwork components according to exemplary embodiments; and

FIGS. 8 and 9 are screenshots of various reports and displays madeavailable by a user web application according to exemplary embodiments.

DETAILED DESCRIPTION

Example embodiments will now be described more fully with reference tothe accompanying drawings.

The inventors have recognized that railyard operators seek rapid andefficient delivery of comprehensive status reports, alerts, and otherinformation regarding events that affect rail cars and railyardoperations, so that the operators might respond quickly and effectivelyto railyard conditions. Accordingly, in various embodiments of thepresent disclosure, a communications and control network is provided formanaging actions performable by a plurality of distributed machines,e.g., remotely controlled locomotives (RCLs) moving in a rail yard, etc.In one example embodiment, a network includes a plurality of machineseach having one or more sensors and/or one or more actuators. Eachmachine has a node resident on the machine and/or in communication withthe machine. Each node has a network interface and is configured toprovide raw data from the sensor(s) and/or actuator(s). Each node has aprocessor and memory configured as a node agent to embed the raw data inone or more messages without reformatting the raw data. An engine isconfigured to receive and reformat messages from the node agents withoutreformatting raw data embedded in the messages, and to direct thereformatted messages, including the raw data, to one or more userdevices for use in managing machine activity and/or status. In someembodiments, a data handler that is in communication with the engine isconfigured to process the raw data into one or more formatsinterpretable by one or more user applications on the user devices towhich the messages are directed by the engine. The data handler may pushthe processed data to the user application(s).

Unless indicated otherwise herein, the terms “machine” is used to referto a mechanical and/or electrical contrivance for a particular purpose.In various embodiments, a “machine” provides functionality that may ormay not be supported by a general-purpose computer. Further, unlessindicated otherwise herein, “machine” refers to a contrivance that mightinclude a general-purpose computer without itself being ageneral-purpose computer.

With reference to the figures, FIG. 1 illustrates an example embodimentof a communications and control network 20 for managing actionsperformable by a plurality of distributed machines 24, one of which isshown in FIG. 1. The example machine 24 is a remotely controllablelocomotive and generally includes one or more sensors 28, e.g., speedsensors, brake sensors, GPS receivers, etc. A machine 24 mayadditionally or alternatively include one or more remotely controllableactuators 32, e.g., throttles, brakes, direction control (e.g., reversein example locomotive embodiments, etc.) etc. The sensors 28 and/oractuators 32 are configured to provide data to and/or receive data froma communication node 36 of the machine 24. The node 36 includes anetwork interface 38 and a processor 40 coupled with memory 42. Thenetwork interface 38 is coupled to the processor 40 (and, in variousembodiments, to the memory 42 as well). The network interface 38 mayinclude, without limitation, a wired network adapter, a wireless networkadapter, a mobile telecommunications adapter, and/or other device(s)capable of communicating with one or more various networks.

The processor 40 may include, without limitation, one or more processingunits (e.g., in a multi-core configuration, etc.), including a centralprocessing unit (CPU), a microcontroller, a reduced instruction setcomputer (RISC) processor, an application-specific integrated circuit(ASIC), a programmable logic circuit (PLC), a gate array, and/or anyother circuit or processor capable of the operations and functionsdescribed herein. The above examples are exemplary only, and are notintended to limit in any way the definition and/or meaning of processor.

The processor 40 and memory 42 are example devices that enableinformation, such as executable instructions and/or other data, to bestored and retrieved. The memory 42 may include one or morecomputer-readable media, such as, without limitation, dynamic randomaccess memory (DRAM), static random access memory (SRAM), read onlymemory (ROM), erasable programmable read only memory (EPROM), solidstate devices, flash drives, CD-ROMs, thumb drives, tapes, flash drives,hard disks, and/or any other type of volatile or nonvolatile physical ortangible computer-readable medium.

Furthermore, in various embodiments, computer-executable instructionsmay be stored in the memory 42 for execution by the processor 40 tocause the processor 40 to perform one or more of the functions describedherein, such that the memory 42 is a physical, tangible, andnon-transitory computer-readable medium. It should be appreciated thatthe memory 42 may include a variety of different memories, eachimplemented in one or more of the functions or processes describedherein.

In various embodiments and as further described below, the processor 40and memory 42 of the node 36 are configured to perform as a softwareagent of the node 36, e.g., to send (e.g., push, etc.) raw data fromsensor(s) 28, actuator(s) 32, and/or other data sources to an engine 44of the network 20. Unless otherwise indicated, the term “raw data”refers to primary source data in its original digital form, including(a) data originally produced in digital form and (b) data converted,e.g., via an analog-to-digital converter, from its original analog formto its original digital form.

In some embodiments, the engine 44 may be or reside on a server remotefrom the machines 24. In the example network 20, the example engine 44is a standalone application that manages remote communication betweenthe nodes 36 and one or more user software applications 48. The userapplication(s) 48 may be web-based, although other or additionalnetworks may be used. In embodiments for use in rail yard environments,users of user applications 48 may include, e.g., rail yard operatorsmonitoring and/or controlling locomotive movement and conditions. Theengine 44 may send at least some of the raw sensor and/or actuator datafrom the node 36 to the user application(s) 48. In some embodiments,user(s) may use the application(s) 48 to send data, e.g., sensorconfiguration data, commands, etc., to the node(s) 36 via the engine 44and node agent(s) for the node(s) 36.

FIGS. 2 through 7 illustrate various components of an examplecommunications and control network 100 for monitoring and controlling aplurality of remote control locomotives (RCLs), e.g., in a rail yardenvironment. It should be appreciated that exemplary network embodimentsmay include the same or different components arranged otherwise, forexample, depending on interactions and/or relationships between variouscomponents in the exemplary embodiments, etc. The network 100 mayinclude, without limitation, a wired and/or wireless network, a localarea network (LAN), a wide area network (WAN) (e.g., the Internet,etc.), a mobile network, a virtual network, other or additional suitablepublic or private network(s) capable of supporting communication amongtwo or more of the illustrated components of the system 100,combination(s) thereof, etc. In one example, the network 100 includesmultiple networks, where different ones of the multiple networks areaccessible to different ones of the illustrated components in FIGS. 2through 7.

As shown in FIGS. 2-4, the example network 100 includes an engine 104,e.g., that is and/or resides on a server. The engine 104 is incommunication with a plurality of “native” nodes 108, one of which isshown in FIGS. 2 and 3. In this example, a native node 108 is one thatis provided on a “native” RCL 106 (shown in FIG. 2) and that isconfigured to perform rail yard communications through the engine 104.In such manner, and in various embodiments, various actions and/orstatus of the RCL 106 may be substantially continuously monitored and/orcontrolled through the engine 104 and node 108, via a centralizedserver, over one or more communications networks.

Additionally or alternatively, a node may be provided, e.g., simulated,that is remote from an RCL. For example, some “non-native” RCLs may havecontrol systems that are not automatically compatible with the network100. In the present example embodiment and as shown in FIGS. 2 and 6, a“non-native” locomotive 110 is configured to perform rail yardcommunications through a communication server 114 that is not configuredfor communication with the engine 104. Accordingly, in the presentexample embodiment, a client adapter 118 is provided for the“non-native” locomotive 110. In the present example embodiment, a clientadapter 118 is provided for each of a plurality of organizationsoperating non-native locomotives, and each client adapter 118 includes aplurality of agents 120, one agent 120 per locomotive. In variousembodiments, various numbers of client adapters and/or agents could beprovided and/or distributed among non-native locomotives.

In various embodiments, the client adapter 118 simulates a “native” node108, e.g., by adapting communication between the non-native locomotive110 and the communications server 114 to provide communication betweenthe non-native locomotive 110 and the engine 104. In such manner, and invarious embodiments, various actions and/or status of the non-nativelocomotive 110 may be substantially continuously monitored and/orcontrolled through the engine 104 and a simulated node via a centralizedserver, over one or more communications networks.

Each node 108 and client adapter 118 includes a software agent 120configured to communicate with the engine 104. In the present exampleembodiment, nodes 108 and/or client adapters 118 may provide raw datafrom various data sources, e.g., RCL speed sensors, brake sensors, etc.In various implementations and as further described below, the nodeagents 120 send (e.g., push, etc.) the raw data provided by the nodes108 and/or client adapters 118 to the engine 104. The engine 104 sends(e.g., pushes, etc.) at least some of the raw data to one or more userapplications. In various embodiments, including the example network 100,the user application(s) include a web application 124, e.g., whereby arailcar operator may monitor rail yard events and conditions at aplurality of rail yards.

A data handler 126 also may receive raw data pushed by the agents 120and the engine 104. As further described below, the data handler 126 mayinterpret the raw data and format it in ways that are meaningful torecipient(s) of the data, e.g., one or more user applications includingthe web application 124. The data handler 126 has access to databases128, including an application database 130 and a raw database 132. Theapplication database 130 (also sometimes referred to herein as the“report database 130”) is used, e.g., for making various reportsavailable through the web application 124. A report scheduler 134 hasaccess to the application database 130.

As shown in FIG. 3, the engine 104 includes a broker 136 configured forcommunication with the agents 120. In the present example embodiment,raw data provided by a node 108 is embedded by the agent 120 for thenode 108 in a message. It should be noted that an agent 120 embeds rawdata in its original digital form in a message, i.e., withoutreformatting the raw data. The agent 120 sends, (e.g., pushes, etc.) themessage to the engine 104. In some embodiments, messages communicatedbetween the agents 120 and broker 136 are in accordance with one ofseveral possible message communication protocols, e.g., MQTT (MessageQueuing Telemetry Transport) WebSockets, or other method that allows thesending of a structured message of bytes from one node to at least oneand possibly more than one node.

In one example embodiment in which MQTT is used as the underlyingmessage transport protocol, the agents 120 are subscribed as clients ina publish/subscribe (“pub/sub”) messaging system managed by the broker136. The broker 136 receives messages from various software clients inthe network 100 that publish messages to various topics. The broker 136forwards a given published message to those clients subscribed to thetopic to which the message is addressed. Other components in the examplenetwork 100, besides the agents 120, may be subscribed as clients tosend and/or receive messages through the broker 136. In the presentexample embodiment, various user application(s), e.g., the webapplication 124, report generating applications, event and/or alerttracking applications, etc., may subscribe and/or publish as client(s)to various topics managed by the broker 136.

In various embodiments, subscriber topics and subtopics are used toseparate different types of message traffic into different trafficchannels. For example, in the network 100, a MQTT topic schema (e.g.,topic/subtopic/subtopic) is used for managing delivery of, and responseto, messages. “Namespace” subtopics are used to direct communicationsbetween node agents 120 and the engine 104. Predefined namespaces areused to separate different types of message traffic, althoughembodiments also are possible in which topics and/or subtopics may bedynamically defined. In one example embodiment, a traffic channel for agiven message may be indicated in the following way:

-   -   <Root>/<Org>/<Namespace>/<Route>/<NodeID>/<MethodName>/ . . .        where “Root” indicates a protocol version, “Org” indicates an        organization, e.g., a rail operator company that is receiving or        sending the message, “Namespace” indicates the message type,        also referred to herein as message channel, “Route” indicates,        e.g., whether the message is from a node agent 120 to the engine        104 or vice versa, “NodeID” identifies a node sending or        receiving the message, and one or more “MethodName” subtopics        indicates one or more functions relating to use(s) for a data        payload included in the message. Unique <Route> subtopic pairs        are used, e.g., by a remote node 108 and the engine 104, e.g.,        for discovery request and for discovery response messages,        thereby allowing the remote node 108 and engine 104 to subscribe        to a unique topic to avoid receiving an “echo” of the message.

In some embodiments, the agents 120 are implemented as WebSocket clientsattached to a WebSocket server embedded in the engine 104. Messages aresent as point-to-point communication between the agents and engine,beginning with a binary header with a common format that defines, amongother information, an “Organization” such as the rail operatorrepresenting the locomotive, a “Namespace” indicating the message typeor channel, and a “MethodName” containing one or more functions relatingto use of the payload contained in the remainder of the binary message.In various embodiments in which WebSocket protocol is used, the engine104 is capable of tracking nodes 108 and pushing data back and forthbetween nodes 108. In such embodiments, the engine may registerinformation for every node 108. In some embodiments, the userapplication 124 registers with the engine 104 and requests raw data froma given node 108. The given node 108 sends the data in a message to theengine 104, which sends the data, via a RESTful call, to the application124. In such embodiments, the application 124 is capable of decoding theraw data, received in real time by the user application 124, for displayand/or other uses.

In the present example embodiment, the “Namespace” subtopic in a givenmessage operates to direct that message into one of three channels: a“status” channel, a “data” channel, or an “alert” channel. (A “control”channel may also be provided in various embodiments and reserved fornetwork control functions.) The “status” channel may be used for sendingreal-time status information, e.g., from a node 108 to userapplication(s) such as the web application 124. Status information maybe in the form of raw data for inclusion in a “snapshot,” i.e., acurrent archive record that may be used to periodically update areal-time view provided in the web application 124 or other userapplication. View data may include, e.g., connection status of a givenRCL in the network 100, location of a given RCL on a map based oncurrent GPS coordinates of the RCL, RCL velocity, velocity set point,direction, automatic brake pressure, independent brake pressure,throttle output, etc. Additionally or alternatively, data sent via the“status” channel for a given RCL may be used, e.g., by the webapplication 124 in a “locomotive virtual dashboard” (“LVD”) display thatincludes current operating information for the given RCL. LVD displayinformation may include, e.g., the RCL's current velocity, velocity setpoint, direction (reverser output), automatic brake pressure output,independent brake pressure output, throttle output, and configurationmode (changeover switch status), etc.

The “data” channel may be used, e.g., to transport and persistindividual RCL event archive records, e.g., from all RCLs to theapplication database 130. The application database 130 provides data forvarious reports made available, e.g., by the user web application 124.The “data” channel is used, e.g., to direct data flow so that archiverecords of data from locomotives might be parsed and stored in a unifiedformat that allows for reporting in a unified relational schema. Thedata may also be stored in a schema-less fashion. Referring to FIGS. 4and 5 and as discussed below, a data processor 146 of the data handler126 may extract messages from the raw data database 132 and may decodethe raw data for use by user applications such as the web application124. The data processor 146 performs decoding of data from the rawdatabase 132 when directed by the archive/error writer 144 that new rawdata records have been added. The data processor 146 also sends alertdata to the application database 130 when it sends alert data to analert scheduler 154.

The “alert” channel is used to send real-time information from a node108 to the engine 104 that may be used to generate system alerts, whichin the present example embodiment are indications of conditions thatrequire attention by an operator. For example, upon detecting that anRCL has a binary configuration file (BCF) configuration that haschanged, a node 108 may send a “BCF changed” alert message, via theengine 104, that is pushed to the user web application 124. As anotherexample, upon detecting a meaningful change (e.g., of about 0.25 miles)in an RCL's GPS position, a node 108 of the RCL may send a “GPSmovement” alert to the user web application 124. Notably, the “alert”channel may be used, e.g., to push alerts to user application(s) such asthe web application 124 and thereby provide real-time notification ofthe alerts to the application(s). In various embodiments, the dataprocessor 146 processes alert data, e.g., to conditionally generate datain a database table of alerts associated with, e.g., a particularrailyard operator. The table may be distributed, e.g., to the operator'semployees via email and/or application user interface.

In various embodiments, the broker 136 reformats messages received fromagents 120, but does not reformat the raw data in the messages. In someembodiments, the broker 136 reformats a given message from an agent 120by embedding the raw data, e.g., in a message in conformity with asoftware architectural style that preserves the binary form of the rawdata. In various embodiments, the broker 136 includes a rule-basedrouting engine whereby the format of a message may be changed prior torouting of the message to a client subscriber. In the example network100, the broker 136 includes an Apache ActiveMQ broker with embeddedApache Camel. The broker 136 automatically converts an incoming MQTTmessage from an agent 120 into an outgoing message in accordance with,e.g., the Representational State Transfer (REST) style. The broker 136forwards the reformatted messages to appropriate clients of the pub/submessaging system. In various embodiments, appropriate clients may beidentified, e.g., as shown in Table 1. The root of all REST URIs(Uniform Resource Identifiers) for RESTful calls is /orgs/.

TABLE 1 URI RESOURCE /orgs/<organizationID> Organization-level data/orgs/<organization>/nodes/<nodeID> A node of an organization/orgs/<organization>/listeners/<listenerID> A listener of anorganization /orgs/<organization>/groups All groups of an organization

In various embodiments, data is pushed, e.g., from a node 108 to theuser web application 124 via the engine 104, and the application 124passively receives the data. It should be noted that in variousembodiments, an application or other client that is configured toreceive raw data payloads in messages from the engine 104 has also beenconfigured to interpret and/or make appropriate use of such raw data. Inother embodiments, and as further described below, raw data may beprocessed before being pushed to an application that expects data tohave units or other additional meaning. In various embodiments, anevent/error record is requested by the client adapter 118 using aproprietary binary protocol. This event/error is then sent from thelocomotive to the client adapter 118 using the same proprietary binaryprotocol. The client adapter 118 then inspects this record and has theability to publish immediate alerts or the entire binary content, e.g.,via MQTT, to the engine 104. The engine 104 may package this and publishthis to either the data handler or the user application via REST. Invarious embodiments, WebSockets may be used in addition to or in placeof MQTT.

In various embodiments, a node 108 and/or node agent 120 may include oneor more client application programming interfaces (APIs) to supportvarious types of connectivity and functionality. In the example network100, nodes 108 can be running different types of client APIs. The broker136, and/or in some embodiments, a server, e.g., of the engine 104,supports a plurality of messaging protocols, e.g., MQTT, AMQP (AdvancedMessage Queuing Protocol), STOMP (Streaming Text Orientated MessagingProtocol), etc., and translates between them internally. In some exampleembodiments, a Raw MQTT API is provided on a node 108, e.g., to allowRCL sensors and/or actuators, which may be low functioning embeddeddevices that have only lower protocol elements, to communicate as and/orthrough nodes 108, and through the engine 104. In some embodiments, aWebSocket client API may be provided that enables a node 108 to exchangemessages with the engine 104. Other example APIs include node C and/orC++ API(s) that expose functionality on a node 108 to allow C and/or C++program code, e.g., in various user applications, such as the webapplication 124, to connect to the engine 104 and manipulate objects onthe node 108, e.g., to connect, authenticate, create objects, changeproperties, fire events, expose remote service routines, etc. A nodeJava API allows an embedded client to connect to the engine 104 and todirectly expose Java class object instances as objects. Similarly, onthe engine 104, a Java Application API allows the engine 104 tomanipulate remote network objects directly as Java objects running onthe server JRE (Java Runtime Environment). An application Java APIallows an enterprise Java application to connect to the engine 104, andto communicate with the nodes 108 and data using a direct Java objectencoding.

Other or additional example client and/or server API embodiments may beprovided to support various standard programming languages, styles,etc., so that, e.g., capabilities may be written to provide forinteraction between and/or among the engine 104, the broker 136 andclients of the broker 136. In one example embodiment, a REST APIavailable on the engine 104 allows user applications, such as the webapplication 124, to communicate with the engine 104 and remote nodes108, using an HTTP REST interface.

The structure of the example network 100 may be generally described interms of protocol layers. For example, a physical layer (PHY) providesphysical network connections (e.g., LAN, WLAN, and/or cellular networkconnections). At a link layer, link-level encryption (e.g., SSL/TLS) maybe provided, e.g., between a node 108 and the engine 104. A WebSocketlayer may provide an HTTP tunnel capability between an embedded clientand the engine 104. Additionally or alternatively, clients maycommunicate directly via TCP. In various embodiments, MQTT may be usedas a fundamental communication protocol for much, if not all, networkfunctionality between nodes 108 and the engine 104. MQTT providespub/sub functionality, which, in some embodiments, is provided alongwith direct broker-to-broker communication. Direct broker-to-brokercommunication may be used, e.g., where multiple engines are being usedand messages are to be published to all subscribers regardless of whichbroker a subscriber is connected to. It should be understood, however,that the use of brokers is not limited to use in accordance with MQTTprotocol. Generic brokers and/or other types of brokers could be used invarious embodiments.

In various embodiments, a MQTT topic schema defines a topic layout fornetwork functionality (e.g., discovery, authentication, propertypublishing, remote service invocation, etc.) A data schema defines howan object schema will be transmitted over the MQTT topics. Thus, both“generic” (structural) schema and “instance” (specific object data) maybe allowed to be communicated between an embedded client and the engine104. In various embodiments, MQTT message payloads are binary (arbitrarybyte arrays). The following example data elements may be defined ascontents of a message: version, timestamp, message sequence number,correlation identification, reply topic, data encoding (e.g., “0” forbinary data, “1” for text/string data), and data (e.g., a variable bytearray, which can be empty). Through use of the topic schema and dataschema, an embedded device having only protocol elements that are, e.g.,below the MQTT layer, is allowed to operate as and/or through a node108.

It should be understood generally that embodiments are possible in whicha node may have more than one agent, and/or an agent may represent morethan one node. Further, a node may vary in various embodiments. Forexample, in various embodiments a node could represent, e.g., a sensor,actuator, or other device, a RCL or other machine, a subsystem of amachine, a hardware, firmware and/or software component, etc. In someembodiments, messages to and/or from the engine 104 could be formattedin accordance with other or additional protocols and/or styles, so longas raw data from the agents 120 remains unformatted in the messages.

As shown in FIG. 4, the data handler 126 includes one or more datalisteners 140 to detect message events, which are dispatched, e.g., to atimestamp handler 142 and an archive/error writer 144. The archive/errorwriter 144 writes raw data to the raw database 132. In variousembodiments, the archive/error writer 144 dispatches message events tothe data processor 146. For example, the data processor 146 is calledasynchronously by the archive/error writer 144 when a message event isinserted into the raw database 132. In various embodiments, more thanone data processor 146 at a time may be running.

In some embodiments, when called by the archive/error writer 144, thedata processor 146 pulls raw data from the raw database 132 andinterprets the raw data. In one example embodiment, when the dataprocessor 146 extracts message data from the raw data database, it mayparse and decode the raw fields into an archive entry. It should benoted that the decoded data is meaningful, e.g., has been assigned, bythe data processor 146, units and/or other explanatory structure and/orinformation relating to the data as it is to be used, e.g., in arecipient user application such as the web application 124. The dataprocessor 146 may process the raw data based on, e.g., a “MethodName”subtopic specified in the message from the engine 104 and specific tothe user application that is to receive the decoded data. The dataprocessor 146 calls an appropriate handler for the decoded data, e.g.,an archive data handler 148 if the data was successfully processed, or,e.g., an error data handler 150 if the data was not successfullyprocessed.

Referring now to FIG. 6, the data processor 146 may extract multiple RCLrecords from a given message from the raw database 132, and maydecompress each RCL record into an uncompressed record. The dataprocessor 146 parses each uncompressed record into multiple raw datafields and decodes the raw data fields into, e.g., a single archiveentry in which the decoded data is meaningful. The data processor 146may compute a unique record timestamp from report entities (i.e., datastructures such as rows, columns, etc. representing data in theapplication database 130) and may persist the archive entry to theapplication database 130.

In various embodiments, the data processor 146 also queries the rawdatabase 132 for records to process. Records may be updated regularly,e.g., hourly. The data processor 146 may process a record by calling theappropriate handler (e.g., archive data handler 148 or error datahandler 150) based on the function in the message. If processing issuccessful, the data processor 146 marks the original record in the rawdatabase 132 as “Processed.” Otherwise the original record is marked as“Error.”

As shown in FIG. 5, the data processor 146 processes an “alert” channelmessage, e.g., as described above, to produce an alert. The dataprocessor 146 pushes alerts to the alert scheduler component 154 of thereport scheduler 134. A push context notifier 152 of the alert schedulercomponent 154 notifies, e.g., the web application 124 that a new alerthas been produced, e.g., for a given company using the network 100. If auser is currently displaying a web page with a list of alerts for agiven company (e.g., in various embodiments, a locomotive virtualdashboard (LVD) provides such a list) and the user web application 124receives an alert from the push context notifier 152, the list of alertsis refreshed, e.g., from the application database 130, and the new alertis displayed. The alert scheduler component 154 thus pushes alerts tothe user web application 124, and in some embodiments, to a notificationmanager 158. A B2B (business-to-business) notifier 160 of thenotification manager 158 sends, e.g., pushes, alerts, e.g., emergencybrake alerts, to a customer machine-to-machine server 164. The reportscheduler 134 also includes a report scheduler component 168 thatgenerates and sends scheduled reports through an FTP client 170 to acustomer FTP (File Transfer Protocol) server 172. Email reports also maybe sent, e.g., through a scheduled mailer 174 to a customer email server180.

As shown in FIGS. 3 and 7, the engine 104 includes a node authenticationcomponent 182, a data manager 184, and an application authenticationcomponent 186. The application authentication component 186 monitors,e.g., whether particular subscriber clients to the pub/sub messagingsystem may be allowed to subscribe to various topics and perform variousactions, e.g., based on user roles. A node manager 188 of the engine 104has access to a node database 190. In some example implementations, thenode manager 188 receives status information from node agents 120 viathe broker 136, provides an indication to an application when newclients have authenticated via API, provides an API to the applicationto query for the current client status, and provides an API, e.g., tothe application 124 to communicate with clients.

Various types of displays and reports may be generated based on raw datareceived through the engine 104 and processed by the data handler 126.In some embodiments, widgets of the user web application 124 retrieveprocessed data from the application database 130 for use in generatingreports as requested by a user of the application 124. In variousembodiments, a user may access the user web application 124 to display ahome page that includes a summary of alerts and locomotive locations andstatus.

In one example embodiment and as shown in FIG. 8, a user authorized toview data for a given rail yard may display a home page 800 for thatrailyard. Individual RCLs in the railyard may be tracked by widgets andrepresented by icons 804 on a railyard map 808. Icons 804 may becolor-coded to indicate RCL current connection status (e.g., available,busy, MCU down, offline, available (remote mode), busy (remote mode),etc.) As shown in FIG. 9, a user may click on a particular RCL icon todisplay summary information 904 about that particular RCL, including,e.g., date and time, yard name, RCL velocity, velocity set point,direction, automatic brake pressure, independent brake pressure,throttle, configuration mode, etc. When a specific RCL icon has beenselected, the user may launch a locomotive virtual dashboard (LVD) 908for that RCL. The LVD 908 delivers in-depth locomotive information 912,direct from the selected RCL. In various embodiments, data displayed inthe LVD 908 may be substantially continuously updated and selectivelycolored or highlighted to show which data fields have changed since thelast update.

Reports 812 may be displayed to provide productivity data, e.g., insummary form and/or for each RCL in the railyard. Productivity data mayinclude, e.g., length of time in remote configuration mode, utilizedtime in remote configuration mode, percent of time in remoteconfiguration mode that was utilized, distance traveled, average speed,total time moving, number of transfers of system control to rail yardautomation, total humping time using rail yard automation, speedviolation occurrences, speed violation duration, number of wheel slips,etc. In various implementations, the web application 124 may provideinformation for more than one railyard, e.g., to users who have beenassigned roles permitting them to view data for a plurality of specificrailyards.

Embodiments of the foregoing engines and/or networks can make itpossible to effectively track, monitor and control a wide range ofmachine types, including but not limited to remote control locomotives,other types of remote control vehicles and devices, and various kinds ofdistributed machines. Raw data, from various machines that are notnecessarily compatible for communication with one another, can beautomatically pushed and processed for use by recipient userapplications. The raw data can be processed to acquire a meaning that isuseful to an individual user application, and the processed data can bepushed automatically to the application. In various embodiments, anautomatic push capability can provide real-time notification of alertsto user applications.

It should be appreciated that some functions described herein, in someembodiments, may be described in computer executable instructions storedon a non-transitory computer readable storage medium, and executable byone or more processors. By way of example, and not limitation, suchcomputer-readable media can include RAM, ROM, EEPROM, CD-ROM, opticaldisk storage, magnetic disk storage and/or other magnetic storagedevices, and/or any other medium that can be used to carry or storedesired program code in the form of instructions and/or data structuresand that can be accessed by a computer. Combinations of the above shouldalso be included within the scope of computer-readable media.

Further, various embodiments of the disclosure may be implemented atleast partially using computer programming and/or engineering techniquesincluding hardware, software, firmware or any combination or subsetthereof, wherein the technical effect may be achieved by a networkengine performing at least one of the following steps: receivingmessages from node agents of nodes resident on and/or in communicationwith a plurality of machines, each node configured to provide raw datarelating to one or more actions performable by an associated machine,each node configured to include a node agent for embedding raw dataprovided by the node in a message without reformatting the raw data;reformatting the received messages without reformatting the raw data;routing the reformatted messages to user application(s); and sending amessage responsive to the raw data to a node agent of a receiving nodefor use in controlling performance of an action by one of the machines.

In another implementation, a method of managing a plurality of remotelycontrolled machines includes the following steps: embedding in a messageraw data from one or more sensors and/or one or more actuators of one ofthe machines, the embedding performed by a node residing on and/or incommunication with the one of the machines; receiving the message fromthe node and reformatting the message without reformatting the raw data,and directing the reformatted message including the raw data to a userdevice, the receiving, reformatting and directing performed by an engineof a network that includes the node and the user device; and the userdevice sending a message responsive to the raw data through the engineto the node for use in controlling performance of the one of themachines.

Exemplary embodiments of communications and control networks disclosedherein may be used for managing actions performable by a plurality ofdistributed machines, e.g., remotely controlled locomotives (RCLs)moving in a rail yard, etc. By way of example, an exemplary embodimentof communications and control network may be used with or include a homepage that provides a summary of alerts, locomotive locations and status(e.g., an interactive tracking map, etc.), and report feeds, e.g., togive users a quick overview at a glance. The home page may include analerts panel that collects all alerts that are sent to a user's email.The alerts may be marked, e.g., as read or unread to more easily track aspecified time span, e.g., the last seven days of alerts. In variousembodiments, a Locomotive Virtual Dashboard (LVD) may be launched forlocomotives in a selected railyard. After a specific locomotive isselected, the LVD may provide in-depth locomotive information directfrom the locomotive, such as velocity, velocity set point, direction,automatic brake pressure, independent brake pressure, throttle,configuration mode, and yard name. Consolidated reports may be producedby combining similar information from a plurality of reports, which canmake the running of reports more efficient and can reduce the need forputting separate reports together to create a complete picture.Different user roles may be set up such that selected user roles haveaccess to specific reports and/or displays. Assigning user roles canmake a network embodiment easier to use and makes it possible to provideonly the information that is useful to the particular user. Accordingly,user access to reports and/or displays can be based on the user's rolein a yard. By way of example, the following reports may be available tovarious user roles:

-   -   Transportation—wheel slip, time in remote mode configuration,        humping time, speed violations;    -   Emergency Brake—occurrences and fault types;    -   Transponder Health—transponder misses, hits, and warnings;    -   RF Repeater Density—RF repeater link status and map;    -   Locomotive Tracking—view locomotive settings;    -   Operator Control Unit (OCU) Tracking—firmware version, last        yard, last time used, last locomotive; and    -   Communications Health—Count of RF communication faults and        warnings, GPS loss count and duration.

Exemplary embodiments may be used or provide for rail web-basedmonitoring and analytics by using a combination of reporting, alerts,and tracking features that can allow for monitoring of trends in yardoperations, overseeing asset health, and taking proactive measures tokeep assets and personnel safe and productive. From maintenancedepartments and yard managers to executives and operation owners,virtual information may be provided when and where it is needed.Exemplary embodiments may provide one or more (but not necessarily anyor all) of the following example benefits:

-   -   Improved safety (e.g., alerts for unsafe operations such as        speed violations and emergency brake usage, monitoring of        operator behavior and equipment settings and sending of alerts        to on-site supervisors for quick, technical support to ensure        safe operations, etc.);    -   Increased productivity (e.g., analysis of equipment usage and        misuse before damage occurs with operation reports, analysis of        operations metrics over time to identify areas needing        improvement, monitoring of operating trends such as the        percentage of time in remote operation, evaluation of operator        training to ensure adhererence to yard standards and FRA        compliance, remote monitoring of yards and locomotive dashboards        to understand yard operational issues performance in near        real-time, etc.);    -   Simplified maintenance (e.g., remote troubleshooting to quickly        resolve issues in the yard, to allow one or more yards to be        monitored and optimized, alerts for potential equipment issues        to quickly identify and resolve problems before they become more        costly, etc.);    -   Quick visibility into real-time operations and trends (e.g.,        wheel slip occurrences, operator productivity, speed violation        incidents, RF and GPS communication losses, locomotive location,        locomotive dashboard, operator control unit and machine control        unit statistics, transponder health, emergency break incidents,        etc.);    -   Accessibility (e.g., monitoring of data and alerts sent via a        secured website, which can provide up-to-date detailed reports        on operational usage, direct connection to locomotives and        viewing of live output from a locomotive virtual dashboard (LVD)        for a given RCL, etc.);    -   Asset uptime (e.g., effective management of maintenance        strategies and maximization of performance with minimal        operating risk while keeping assets running at maximum capacity,        the sending of alerts when problems are identified, etc.);    -   Reporting (e.g., design of reports to provide information to all        groups in charge of ensuring yard operations run smoothly        including maintenance, transportation, and engineering groups,        reports that include information on operator productivity, wheel        slip, speed violations, communications health, operator control        unit (OCU) metrics, and emergency break incidents, etc.);    -   User customization (e.g., utilization of user roles to provide        access to yards and reports based on customizable permissions,        thereby providing flexibility to create a dynamic and efficient        user experience by only providing visibility into the tools each        user needs, etc.);    -   Alerts (e.g., delivery of event-based alerts to users directly,        and tracking of alerts on the web application, etc.);    -   Locomotive tracking (e.g., interactive map functionality for a        variety of different reports, in which locomotive location,        operating status and detailed metrics may all be visible in a        locomotive tracking capability, etc.); and/or    -   Availability of a yard overview home page for which, e.g., one        click may be all it takes for yard managers to get an instant        snapshot of conditions in the yard. Upon logging in, a user may        be taken to the home page and presented with reports and maps        showing the most relevant information in one place, etc.

It should be noted, however, that although various embodiments aredescribed with reference to RCLs and rail yard operations, thedisclosure is not so limited. Aspects of the disclosure may be practicedin connection with various types of machines distributed in varioustypes of environments, including, but not limited to, medical devices inhospitals, inventory devices in warehouses, machines that are manageablevia automatic identification and data capture (AIDC) applications, etc.

Example embodiments are provided so that this disclosure will bethorough, and will fully convey the scope to those who are skilled inthe art. Numerous specific details are set forth such as examples ofspecific components, devices, and methods, to provide a thoroughunderstanding of embodiments of the present disclosure. It will beapparent to those skilled in the art that specific details need not beemployed, that example embodiments may be embodied in many differentforms, and that neither should be construed to limit the scope of thedisclosure. In some example embodiments, well-known processes,well-known device structures, and well-known technologies are notdescribed in detail. In addition, advantages and improvements that maybe achieved with one or more exemplary embodiments of the presentdisclosure are provided for purpose of illustration only and do notlimit the scope of the present disclosure, as exemplary embodimentsdisclosed herein may provide all or none of the above mentionedadvantages and improvements and still fall within the scope of thepresent disclosure.

Specific dimensions, specific materials, and/or specific shapesdisclosed herein are example in nature and do not limit the scope of thepresent disclosure. The disclosure herein of particular values andparticular ranges of values for given parameters are not exclusive ofother values and ranges of values that may be useful in one or more ofthe examples disclosed herein. Moreover, it is envisioned that any twoparticular values for a specific parameter stated herein may define theendpoints of a range of values that may be suitable for the givenparameter (i.e., the disclosure of a first value and a second value fora given parameter can be interpreted as disclosing that any valuebetween the first and second values could also be employed for the givenparameter). For example, if Parameter X is exemplified herein to havevalue A and also exemplified to have value Z, it is envisioned thatparameter X may have a range of values from about A to about Z.Similarly, it is envisioned that disclosure of two or more ranges ofvalues for a parameter (whether such ranges are nested, overlapping ordistinct) subsume all possible combination of ranges for the value thatmight be claimed using endpoints of the disclosed ranges. For example,if parameter X is exemplified herein to have values in the range of1-10, or 2-9, or 3-8, it is also envisioned that Parameter X may haveother ranges of values including 1-9, 1-8, 1-3, 1-2, 2-10, 2-8, 2-3,3-10, and 3-9.

The terminology used herein is for the purpose of describing particularexample embodiments only and is not intended to be limiting. As usedherein, the singular forms “a”, “an” and “the” may be intended toinclude the plural forms as well, unless the context clearly indicatesotherwise. The terms “comprises,” “comprising,” “including,” and“having,” are inclusive and therefore specify the presence of statedfeatures, integers, steps, operations, elements, and/or components, butdo not preclude the presence or addition of one or more other features,integers, steps, operations, elements, components, and/or groupsthereof. The method steps, processes, and operations described hereinare not to be construed as necessarily requiring their performance inthe particular order discussed or illustrated, unless specificallyidentified as an order of performance. It is also to be understood thatadditional or alternative steps may be employed.

When an element or layer is referred to as being “on”, “engaged to”,“connected to” or “coupled to” another element or layer, it may bedirectly on, engaged, connected or coupled to the other element orlayer, or intervening elements or layers may be present. In contrast,when an element is referred to as being “directly on,” “directly engagedto”, “directly connected to” or “directly coupled to” another element orlayer, there may be no intervening elements or layers present. Otherwords used to describe the relationship between elements should beinterpreted in a like fashion (e.g., “between” versus “directlybetween,” “adjacent” versus “directly adjacent,” etc.). As used herein,the term “and/or” includes any and all combinations of one or more ofthe associated listed items.

The term “about” when applied to values indicates that the calculationor the measurement allows some slight imprecision in the value (withsome approach to exactness in the value; approximately or reasonablyclose to the value; nearly). If, for some reason, the imprecisionprovided by “about” is not otherwise understood in the art with thisordinary meaning, then “about” as used herein indicates at leastvariations that may arise from ordinary methods of measuring or usingsuch parameters. For example, the terms “generally”, “about”, and“substantially” may be used herein to mean within manufacturingtolerances.

Although the terms first, second, third, etc. may be used herein todescribe various elements, components, regions, layers and/or sections,these elements, components, regions, layers and/or sections should notbe limited by these terms. These terms may be only used to distinguishone element, component, region, layer or section from another region,layer or section. Terms such as “first,” “second,” and other numericalterms when used herein do not imply a sequence or order unless clearlyindicated by the context. Thus, a first element, component, region,layer or section discussed below could be termed a second element,component, region, layer or section without departing from the teachingsof the example embodiments.

Spatially relative terms, such as “inner,” “outer,” “beneath”, “below”,“lower”, “above”, “upper” and the like, may be used herein for ease ofdescription to describe one element or feature's relationship to anotherelement(s) or feature(s) as illustrated in the figures. Spatiallyrelative terms may be intended to encompass different orientations of adevice in use or operation in addition to the orientation depicted inthe figures. For example, if a device in the figures is turned over,elements described as “below” or “beneath” other elements or featureswould then be oriented “above” the other elements or features. Thus, theexample term “below” can encompass both an orientation of above andbelow. The device may be otherwise oriented (rotated 90 degrees or atother orientations) and the spatially relative descriptors used hereininterpreted accordingly.

The foregoing description of the embodiments has been provided forpurposes of illustration and description. It is not intended to beexhaustive or to limit the disclosure. Individual elements, intended orstated uses, or features of a particular embodiment are generally notlimited to that particular embodiment, but, where applicable, areinterchangeable and can be used in a selected embodiment, even if notspecifically shown or described. The same may also be varied in manyways. Such variations are not to be regarded as a departure from thedisclosure, and all such modifications are intended to be includedwithin the scope of the disclosure.

What is claimed is:
 1. A network comprising: a plurality of machineseach having one or more sensors and/or one or more actuators, eachmachine having a node resident on the machine and/or in communicationwith the machine, each node having a network interface and configured toprovide raw data from the one or more sensors and/or one or moreactuators, each node having a processor and memory configured as a nodeagent to embed the raw data in one or more messages without reformattingthe raw data, each of the one or more messages including a topic and asubtopic; an engine configured to: receive the messages from the nodeagents; reformat the messages from the node agents without reformattingthe raw data embedded in the messages, wherein the engine is configuredto, in connection with the reformatting, preserve a binary form of theraw data; direct the reformatted messages including the raw data to oneor more user devices for use in managing activity and/or status of oneor more of the plurality of the machines, wherein the one or more userdevices are remote from the one or more of the plurality of themachines; and send a message from at least one of the user devices tothe node of a given machine of the plurality of the machines, for use incontrolling activity and/or status of the given machine; and a datahandler in communication with the engine, the data handler configuredto: obtain the raw data included in at least one of the messagesreformatted by the engine; process the raw data into a formatinterpretable by an application on at least one of the one or moreremote user devices to which the at least one of the messages isdirected by the engine; and send the processed data to the at least oneof the one or more remote user devices; wherein the engine isconfigured, as a broker of a publish/subscribe messaging system, toreceive the raw data included in the message from the node agents of theplurality of machines and send the raw data via one of a pluralitychannels selected based on the topics specified in the messages, andwherein the data handler includes a data processor configured to processthe raw data obtained by the data handler into the format interpretableby the application based on the subtopic specified in the at least oneof the messages.
 2. The network of claim 1, wherein the engine isfurther configured to communicate with each of the node agents usingpoint-to-point communication and Web Socket protocol.
 3. The network ofclaim 1, wherein the node agents are configured to push the messages tothe engine.
 4. The network of claim 1, wherein the engine is configuredto push the reformatted messages to the one or more user devices.
 5. Thenetwork of claim 1, wherein the engine is configured, as the broker of apublish/subscribe messaging system; and wherein the agents and/or one ormore user applications on the one or more user devices are configured tosubscribe as clients to the publish/subscribe messaging system.
 6. Thenetwork of claim 5, wherein the plurality of channels include a statuschannel, a data channel, and an alert channel; wherein the broker isconfigured to: send, via the status channel, real-time statusinformation associated with a remote control locomotive (RCL); transportand/or persist, via the data channel, individual RCL event archiverecords; and send, via the alert channel, real-time information togenerate system alerts indicating conditions and push, via the alertchannel, alerts to one or more user applications.
 7. The network ofclaim 1, wherein the data handler is configured to add units to the rawdata in the message.
 8. The network of claim 1, wherein the plurality ofmachines comprise a plurality of remotely controlled locomotives.
 9. Thenetwork of claim 1, wherein one or more of the following are provided asthe raw data from the one or more sensors and/or one or more actuators:GPS coordinates, velocity, velocity set point, direction, brakepressure, and throttle output.
 10. A method of managing a plurality ofdistributed machines, the method comprising the following steps:embedding in a message raw data from one or more sensors and/or one ormore actuators of one of the machines, the embedding performed by a noderesiding on and/or in communication with the one of the machines, themessage including a topic and a subtopic; receiving the message from thenode and reformatting the message without reformatting the raw data, anddirecting the reformatted message including the raw data to a userdevice, the receiving, reformatting and directing performed by an engineof a network, the engine remote from the node and the user device, thenetwork including the node and the user device, the engine, inconnection with the reformatting, preserving a binary form of the rawdata; and obtaining the raw data included in the message reformatted bythe engine, processing the raw data into a format interpretable by anapplication on the user device based on the subtopic specified in themessage, and sending the processed data to the user device, theobtaining, processing, and sending performed by a data handler incommunication with the engine and remote from the node and the userdevice; the user device sending a message responsive as to the raw dataand/or the format interpretable by the application through the engine tothe node for use in controlling performance of the one of the machines;the engine receiving the raw data included in the message from the nodeand sending the raw data via one of a plurality channels selected basedon the topic specified in the message.
 11. The method of claim 10,wherein the engine performs the receiving, reformatting and directingsteps as a broker of a publish/subscribe message system in which anagent of the node publishes the message.
 12. The method of claim 11,wherein the engine and node communicate with each other usingpoint-to-point communication and Web Socket protocol.
 13. The method ofclaim 10, wherein the plurality of distributed machines includes aplurality of locomotives.